Teejet TASC-6100 Manual de usuario

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Midwest Technologies, Inc. of Illinois
Springfield, IL 62703
TASC-6100
LIQUID/GRANULAR
APPLICATION CONTROL SYSTEM
USER GUIDE
PN - 98-05018
R2
Software Version 1.30
%Rate
DISPLAY SELECTOR
Speed
Area
Width
Distance
Fan RPM
Test
Speed
PSI/Prime
Total Applied
Product Vol.
Appl. Rate
OFF SET- UP
DEC.
ON OPERATE INC.
123 4567 89
BOOMS
Scan
TASC-6100
Rate Controller
MID-TECH
MIDWEST TECHNOLOGIES, INC.
®
MPH
Alt.-Rate
Standard Rate
OFF
CE & STANDARD VERSION
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Indice de contenidos

Pagina 1 - TASC-6100

Midwest Technologies, Inc. of IllinoisSpringfield, IL 62703TASC-6100LIQUID/GRANULARAPPLICATION CONTROL SYSTEMUSER GUIDEPN - 98-05018R2Software Versio

Pagina 2 - CHANGE LOG

1-4TASC 610098-05018R2CE & STANDARD V ERSION * Totals can be zeroed inthis mode. ** Values are programmablein this mode. *** Values changeabl

Pagina 3 - ABLE OF CONTENTS

1-598-05018R2TASC 6100Switches& Cont.CE & STANDARD VERSIONDisplay Selector - Operate Mode (Gran.)(See Fig. 1-2)Speed: The current vehicle spe

Pagina 4

1-6TASC 610098-05018R2CE & STANDARD V ERSIONDisplay Selector - Set-Up Mode (Gran.)(See fig. 1-3)Speed: Ground Speed Override (GSO) value.**Area:

Pagina 5 - CE & STANDARD VERSION

1-798-05018R2TASC 6100Switches& Cont.CE & STANDARD VERSION"CLOSE" the control valve, depending on theresponse selected by the operat

Pagina 6 - HOW TO USE THIS MANUAL

1-8TASC 610098-05018R2CE & STANDARD V ERSIONSOFTWARE VER. 1.30LIQUID STD MODEPreset #1TASC 6100, DISPLAYED VALUES WHEN INAreaSpeedScanTest SpeedFa

Pagina 7 - MODE SELECTOR SWITCH

1-998-05018R2TASC 6100Switches& Cont.CE & STANDARD VERSIONSOFTWARE VER. 1.30LIQUID PSI MODEPreset #1TASC 6100, DISPLAYED VALUES WHEN INAreaSpe

Pagina 8 - DISPLAY SELECTOR SWITCH

1-10TASC 610098-05018R2CE & STANDARD V ERSIONMID-TECHMIDWEST TECHNOLOGIES, INC.Specialists In Control System Electronics Since 1983RSOFTWARE VER.

Pagina 9

2-198-05018R2CE & StandardVersionTASC 6100Setup& Cal.CHAPTER 2 CALIBRATIONNOTE: PLEASE READ THROUGH THE FOLLOW-ING SECTIONS COMPLETELY BEFORE

Pagina 10

2-2TASC 610098-05018R2CE & STANDARD VERSIONCHANGING UNITSA. Set the console switches to the following positions:1. Power ON2. Mode Selector OPERAT

Pagina 11 - & Cont

2-398-05018R2CE & StandardVersionTASC 6100Setup& Cal.Setting the APPLICA-TION RATE to 0.0 willturn off the flowcontrol function.DISPLAY SELE

Pagina 12 - IMPLEMENT STATUS INPUT

IICHANGE LOGDATE: DATE CODE: PAGES AFFECTED: SW VERSION4/24/98 98114 New Manual(TASC-6100 w/Fan RPM) 1.2010/1/

Pagina 13

2-4TASC 610098-05018R2CE & STANDARD VERSIONchange in the target rate). For example, with the applica-tion rate set to 10.0 gallons per acre, a sin

Pagina 14 - OPERATE

2-598-05018R2CE & StandardVersionTASC 6100Setup& Cal.D. Finally, let the boom width display cycle through theboom sections until it shows “Bo

Pagina 15

2-6TASC 610098-05018R2CE & STANDARD VERSIONA. Set the control console switches to the followingsettings:1. Power ON2. Mode Selector SETUP3. Displa

Pagina 16

2-798-05018R2CE & StandardVersionTASC 6100Setup& Cal.G. Stop the vehicle at the measured distance end marker.Compare the distance indicated b

Pagina 17 - CHAPTER 2 CALIBRATION

2-8TASC 610098-05018R2CE & STANDARD VERSIONturning on the Implement Status switch (closed circuit)the flow control valve is already open and prod

Pagina 18 - CHANGING UNITS

2-998-05018R2CE & StandardVersionTASC 6100Setup& Cal.Use the following procedure to set the “All Booms OFF”response.A. Set the console to the

Pagina 19 - Standard Rate

2-10TASC 610098-05018R2CE & STANDARD VERSIONthan the pre-selected GSO Speed, the console will soundan alarm and the display will flash a “Too Slow

Pagina 20 - SETTING BOOM WIDTHS

2-1198-05018R2CE & StandardVersionTASC 6100Setup& Cal.Low Product AlarmThe Low Product Alarm alerts the operator when theProduct Vol., displa

Pagina 21 - & Cal

2-12TASC 610098-05018R2CE & STANDARD VERSIONLIQUID ONLY SET-UPSETTING THE CORRECTION FACTOR(Pressure based (Pump L Psi (br)) only)NOTE: The Corre

Pagina 22 - 123456789

2-1398-05018R2CE & StandardVersionTASC 6100Setup& Cal.a field calibration/catch test should be performed. (seepage 2-16)Verify that the corre

Pagina 23 - Implement Status Switch

III98-05018R2TASC 6100CE & STANDARD VERSIONTABLE OF CONTENTSCHANGE LOG IITABLE OF CONTENTS IIILIST OF ILLUSTRATIONS VHOW TO USE THIS MANUAL VICHAP

Pagina 24 - All Booms Off

2-14TASC 610098-05018R2CE & STANDARD VERSIONrange of speeds and the rate needed. When the nozzle isselected, find the column of nozzle ratings in

Pagina 25

2-1598-05018R2CE & StandardVersionTASC 6100Setup& Cal.2.0 BAR. This is the value to enter into the console as thepressure sensor cal. #. For

Pagina 26 - Recalling the Full Load Value

2-16TASC 610098-05018R2CE & STANDARD VERSIONPressure Sensor High/Low CalibrationThe pressure sensor's Zero and High Set Point values mustbe s

Pagina 27 - RESETTING ACCUMULATORS

2-1798-05018R2CE & StandardVersionTASC 6100Setup& Cal.Mid-TMid-Techechmore than 100 PSI (6.8 br). Push INC. switch againand hold for about 3

Pagina 28 - FLOW SENSOR CALIBRATION

2-18TASC 610098-05018R2CE & STANDARD VERSIONA method similar to the following is recommended.1. If using Pump L Psi, enter the appropriate "

Pagina 29

2-1998-05018R2CE & StandardVersionTASC 6100Setup& Cal.Pressure Sensor:If the measured amount is more than the indicatedamount, the new cal# s

Pagina 30 - TANDARD VERSION

2-20TASC 610098-05018R2CE & STANDARD VERSIONThe calibration number can also be calibrated based onfield experience.GRANULAR ONLY SET-UPVerify that

Pagina 31

2-2198-05018R2CE & StandardVersionTASC 6100Setup& Cal.tion of the fan (spinner) must be entered using thefollowing procedure:A. Set the conso

Pagina 32 - Setting The High Set Point

2-22TASC 610098-05018R2CE & STANDARD VERSIONEntering The Rate Sensor Calibration NumberEnter this calibration number into the console using thepro

Pagina 33

2-2398-05018R2CE & StandardVersionTASC 6100Setup& Cal.to get an accurate measurement but be careful tokeep the conveyor running full. As an e

Pagina 34

IV98-05018R2TASC 6100IVCE & STANDARD V ERSIONCHAPTER 4 MAINTENANCE 4-1FLUSHING AND CLEANING 4-1CONTROL CONSOLE 4-1GROUND SPEED SENSOR 4-2FLOW A ND

Pagina 35

2-24TASC 610098-05018R2CE & STANDARD VERSIONIf the weight displayed on the console is greater thanthe weight actually measured, the calibration nu

Pagina 36 - SETTING THE FAN TACH CAL. #

2-2598-05018R2CE & StandardVersionTASC 6100Setup& Cal.B. Select the desired time using the INC/DEC switch.C. Exit this set-up mode by moving

Pagina 37 - RATE SENSOR CALIBRATION

2-26TASC 610098-05018R2CE & STANDARD VERSIONThis page purposely left blank

Pagina 38

3-1TASC 6100OperateCE & STANDARDVERSION98-05018R2Chapter 3 OperationNormal Start-up and OperationIt is important to verify that the control conso

Pagina 39

3-2TASC 610098-05018R2CE & STANDARDVERSIONFig. 3-1. Boom SectionSwitchesBOOM CONTROL SWITCHESMASTERONOFFOFFGSOAUTOMIDWEST TECHNOLOGIES, INC.MID-T

Pagina 40 - SETTING AUTO POWER DOWN TIME

3-3TASC 6100OperateCE & STANDARDVERSION98-05018R2Fig. 3-2. Changing App.Rate “On The Go”.%RateDISPLAY SELECTORSpeedAreaWidthDistance Fan RPMTest

Pagina 41

3-4TASC 610098-05018R2CE & STANDARDVERSIONA. Set the console switches to the following posi-tions:1. Power ON2. Mode Selector OPERATE3. Display S

Pagina 42

3-5TASC 6100OperateCE & STANDARDVERSION98-05018R2D. When the vehicle hydraulics are engaged, theconveyor operates at maximum speed. Thisprocedure

Pagina 43 - TANDARDVERSION

3-6TASC 610098-05018R2CE & STANDARDVERSIONGSO Switch "GSO Speed" Ground Speed Speed controlledto "OFF" 5 mph 6 mph

Pagina 44 - Fig. 3-1. Boom Section

4-198-05018R2TASC 6100MaintenanceCE & STANDARD VERSIONCHAPTER 4 MAINTENANCEMid-TMid-TechechIt is important to keepyour chemical applicatorclean. C

Pagina 45 - Rate “On The Go”

V98-05018R2TASC 6100CE & STANDARD VERSIONList of IllustrationsFIG. 1-1. TASC CONSOLE SWITCHES AND INDICATORS 1-1FIG. 1-2. DISPLAY SELECTOR FUNCTIO

Pagina 46

4-2TASC 610098-05018R2CE & STANDARD VERSIONrecommends recording the current calibration numbersin a convenient location and checking them daily,be

Pagina 47

4-398-05018R2TASC 6100MaintenanceCE & STANDARD VERSIONMid-TMid-TechechCONVEYOR RATE SENSOR(Granular Application)Prior to each day's operation

Pagina 48

4-4TASC 610098-05018R2CE & STANDARD VERSIONTIP), along with the solvent, to avoid wear to thecontact.If your connectors become damaged or worn out

Pagina 49 - Maintenance

5-198-05018R2TASC 6100ErrorsCE & STANDARD VERSIONMid-TMid-TechechERROR CODE CAUSE REMEDYTrouble shooting of the Mid-Tech control system begin

Pagina 50 - Flow And Pressure Sensor

5-2TASC 610098-05018R2CE & STANDARD V ERSIONClean screens.Contact your MID-TECHdealer if you see thismessage on a TASC 6100controller.Refill tank.

Pagina 51

5-398-05018R2TASC 6100ErrorsCE & STANDARD VERSIONCheck cables, from “FlowControl” port on back ofconsole, to valve for badconnections, abrasions,

Pagina 52

5-4TASC 610098-05018R2CE & STANDARD V ERSIONHold down the decreaseswitch until the alarm stops.Check for any constants thatmay have been set to ze

Pagina 53 - (TOO FAST)

5-598-05018R2TASC 6100ErrorsCE & STANDARD VERSIONMid-TMid-TechechErr 0Err 1Pump CErr 2Err 0, Pump C and Cal#:reenter rate sensor Cal#(Spreader Con

Pagina 54 - TANDARD V ERSION

5-6TASC 610098-05018R2CE & STANDARD V ERSIONErr 3Pump CErr 4Err 5Pump CConveyor is not running.Conveyor runs but norate sensor signalsregistered.N

Pagina 55

5-798-05018R2TASC 6100ErrorsCE & STANDARD VERSIONConsult Operator'sManual for the correctswitch sequence.Hold down the decreaseswitch until t

Pagina 56

VI98-05018R2TASC 6100CE & STANDARD V ERSIONThis manual is designed to provide you with the basicinformation needed to set up and operate the Mid-T

Pagina 57 - RANULAR E RROR MESSAGES

5-8TASC 610098-05018R2CE & STANDARD V ERSIONThis page purposely left blank

Pagina 58

6-198-05018R2TASC 6100EmergencyCE & STANDARD VERSIONIf the operator is experiencing a failure of theground speed sensor, the main flow control val

Pagina 59

6-2TASC 610098-05018R2CE & STANDARD V ERSIONC. Prepare the sprayer1. Mode Selector switch OPERATE2. Rate switch Desired position(Standard Rate/Alt

Pagina 60

6-398-05018R2TASC 6100EmergencyCE & STANDARD VERSIONA. With the vehicle stopped1. All boom sections OFF2. Power ON3. Mode Selector OPERATE4. Displ

Pagina 61 - CHAPTER 6 EMERGENCY OPERATION

6-4TASC 610098-05018R2CE & STANDARD V ERSIONF. The console cannot automatically adjust forchanges in boom widths. If booms are shut off,pressure m

Pagina 62 - Alt.-Rate

6-598-05018R2TASC 6100EmergencyCE & STANDARD VERSION3. Adjust the boom pressure using the INC./DEC. switch on the control console. INC.will open t

Pagina 63 - Emergency

6-6TASC 610098-05018R2CE & STANDARD V ERSIONThis page purposely left blank

Pagina 64

A-198-05018R2TASC 6100Appndx-ACE & STANDARD V ERSIONAppendix ASystem DiagramsAPPENDIX A - SYSTEM DIAGRAMS

Pagina 65

A-2TASC 610098-05018R2CE & STANDARD V ERSIONFig. A1 - Typical Flow/Pressure Based Wiring DiagramTASC 6100, WIRING DIAGRAM(Flow/Pressure based)Cons

Pagina 66 - CE & STANDARD V ERSION

A-398-05018R2TASC 6100Appndx-ACE & STANDARD V ERSIONFig. A 2. Typical Flow/Pressure Based Plumbing DiagramSupply TankCarrier PumpBypass Line Supp

Pagina 67 - Appendix A

1-198-05018R2TASC 6100Switches& Cont.CE & STANDARD VERSION%RateDISPLAY SELECTORSpeedAreaWidthDistance Fan RPMTest SpeedPSI/PrimeTotal AppliedP

Pagina 68 - (Flow/Pressure based)

A-4TASC 610098-05018R2CE & STANDARD V ERSIONFig. A 3. Typical TASC 6100 Granular System Wiring DiagramMIDWEST TECHNOLOGIES, INC. 97191FlowControl

Pagina 69 - Appndx-A

A-598-05018R2TASC 6100Appndx-ACE & STANDARD V ERSIONFig. A 4. TASC 6100 w/Auto Tip Control Wiring DiagramFlow Control Cable404-0022AUTO TIP CONTRO

Pagina 70 - Wiring Diagram

A-6TASC 610098-05018R2CE & STANDARD V ERSIONFig. A 5. Service FormVALUES DISPLAYED BY TASC 6100FILL OUT BEFORE CALLING FOR FASTER SERVICESOFTWARE

Pagina 71

B-198-05018R2TASC 6100Appndx-BCE & STANDARD VERSIONAppendix BSystem OverviewAppendix B - System Overview

Pagina 72 - FASTER SERVICE

B-2TASC 610098-05018R2CE & STANDARD V ERSIONAppendix B SYSTEM OVERVIEWHow The TASC 6100 Controls Application RateThe TASC 6100 system is designed

Pagina 73 - Appendix B

B-398-05018R2TASC 6100Appndx-BCE & STANDARD VERSION%RateDISPLAY SELECTORSpeedAreaWidthDistance Fan RPMTest SpeedPSI/PrimeTotal AppliedProduct Vol.

Pagina 74 - Appendix B SYSTEM OVERVIEW

B-4TASC 610098-05018R2CE & STANDARD V ERSIONThe third control console function is to keep theoperator informed of the status of the applicator. Th

Pagina 75 - Appndx-B

B-598-05018R2TASC 6100Appndx-BCE & STANDARD VERSIONnumber of revolutions. The TASC 6100 Systemcounts the revolutions of the impeller very accurate

Pagina 76 - Speed Radar

B-6TASC 610098-05018R2CE & STANDARD V ERSIONThe flow control valve may be a straight throughvalve, or a three port Auto-Range® type valve (poly or

Pagina 77

B-798-05018R2TASC 6100Appndx-BCE & STANDARD VERSION4MID-TECHMIDWEST TECHNOLOGIES, INC.ABCSPEEDA+BA+B+CBOOMSAUTOTESTONOFFAUTOMATIC TIP CONTROLTIP

Pagina 78 - OOM INTERFACE

1-2TASC 610098-05018R2CE & STANDARD V ERSIONINC / DEC SWITCHThe Increase/Decrease (INC/DEC) switch (see #3 inFig. 1-1) is used, in both the OPERAT

Pagina 79

B-8TASC 610098-05018R2CE & STANDARD V ERSIONThis page purposely left blank

Pagina 80

C-198-05018R2TASC 6100Appndx-CCE & STANDARD V ERSIONAppendix CGlossary/TablesAppendix C - Glossary/Tables

Pagina 81 - Appendix C

C-2TASC 610098-05018R2CE & STANDARD V ERSIONThe definitions in this glossary are worded to fit theneeds of this manual only and may not apply to a

Pagina 82

C-398-05018R2TASC 6100Appndx-CCE & STANDARD V ERSIONStandard Flowmeters - Each standard flowmeterhas a standard range that it can accuratelymeasur

Pagina 83 - Appndx-C

C-4TASC 610098-05018R2CE & STANDARD V ERSIONProduct – Refers to the material that is to be meteredand therefore controlled by the Control Console.

Pagina 84

C-598-05018R2TASC 6100Appndx-CCE & STANDARD V ERSIONNoz. Press. = [(Rate x Speed x Noz.Spacing) / (GPM40 x 939.2)]2Where; Rate = GPA , Speed = MPH

Pagina 85

C-6TASC 610098-05018R2CE & STANDARD V ERSIONCALIBRATION NUMBERSBooms:1. _____ 3. _____ 5. _____ 7. _____ 9. _____2. _____ 4. _____ 6. _____ 8. ___

Pagina 86 - FLOW METER: _______

1-398-05018R2TASC 6100Switches& Cont.CE & STANDARD VERSIONINC.567 89MID-TECH®MPH123BOOMSOFFDEC.4CH®OFFONMIDWEST TECHNOLOGIES, INC.SET- UPOPERA

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